360° First class maintenance program

No-one is better qualified to provide maintenance than Airco DIET who invented, engineered, designed and built your DIET Plant

Service brochure

Service & maintain work visits on site every 6 months

A typical service contract consists of service visits every 6 months. Our senior engineer reviews the plant and with expert knowledge, he identifies areas that need optimization, maintenance or spare parts. He issues and keeps a maintenance log for the records. The objective is to safeguard continuous trouble-free operation, cost-effectivity without compromising on peak performance.

Maintenance log

The maintenance log identifies work performed, parts used and lists recommended, upcoming works and parts needed. A maintenance schedule is developed to minimize downtime and forecast any upcoming costs. For budget purposes, a separate major equipment overhauls schedule is developed/established together with the customer. 

The log also includes any safety or code required documentation for work performance and well as updated P&ID diagrams reflecting the latest implemented design. The customer will receive an up-to-date soft copy of the log which is also kept in our engineering department.

Spare part optimization

Airco will identify and make sure that the correct spare parts are supplied. At the same time, we minimize your spare part stock and supply only the parts needed shortly before the service visits – hereby optimizing cash flow and minimizing the cost of spare parts storage.

Equipment performance record

Airco DIET will monitor equipment performance and optimize running conditions with each visit. We will suggest program changes or other process or equipment enhancements that can improve the DIET product, theyield through the plant, minimize utility consumption and prolong lifetime. 

Always striving to be better

Constantly, we develop and enhance our DIET Plants to be better, safer and more profitable. We strive to minimize utility consumption while optimizing equipment lifetime and are constantly enhancing yield through the process. Airco DIET plants are designed to meet all new international rules and regulation for safety and the environment. Currently, you will benefit from these continuous improvements as we vigorously work together with all our customers.

Service & maintain work visits on site every 6 months

A typical service contract consists of service visits every 6 months. Our senior engineer reviews the plant and with expert knowledge, he identifies areas that need optimization, maintenance or spare parts. He issues and keeps a maintenance log for the records. The objective is to safeguard continuous trouble-free operation, cost-effectivity without compromising on peak performance.

Maintenance log

The maintenance log identifies work performed, parts used and lists recommended, upcoming works and parts needed. A maintenance schedule is developed to minimize downtime and forecast any upcoming costs. For budget purposes, a separate major equipment overhauls schedule is developed/established together with the customer. 

The log also includes any safety or code required documentation for work performance and well as updated P&ID diagrams reflecting the latest implemented design. The customer will receive an up-to-date soft copy of the log which is also kept in our engineering department.

Spare part optimization

Airco will identify and make sure that the correct spare parts are supplied. At the same time, we minimize your spare part stock and supply only the parts needed shortly before the service visits – hereby optimizing cash flow and minimizing the cost of spare parts storage.

Equipment performance record

Airco DIET will monitor equipment performance and optimize running conditions with each visit. We will suggest program changes or other process or equipment enhancements that can improve the DIET product, theyield through the plant, minimize utility consumption and prolong lifetime. 

Always striving to be better

Constantly, we develop and enhance our DIET Plants to be better, safer and more profitable. We strive to minimize utility consumption while optimizing equipment lifetime and are constantly enhancing yield through the process. Airco DIET plants are designed to meet all new international rules and regulation for safety and the environment. Currently, you will benefit from these continuous improvements as we vigorously work together with all our customers.

The quantity of 300 kg/hr DIET plants sold in just a few years from the introduction has proven the success for this smaller plant size

These multiple new DIET plants built by Airco DIET over the last few years have provided a venue to create improvements on a scale not seen before for the DIET process. The DIET process has been greatly enhanced to be even more efficient while meeting today’s requirements of much wider DIET product ranges. Equipment has as well been redeveloped to be more energy efficient and reliable. And all DIET plant sizes benefit from the developing works and feature all the new enhancements.

Standard DIET Plants sizes are: 300 to 2400 kg/hr

The selected plant sizes are optimized in regards to costs but we are able engineer and design any DIET plant size our customers may request. Below are production capacities for each standard size:

At 12% moisture Production kg  8 hour shift Yearly production
Plant size 1 shift 2 shifts 3 shifts 300 days with 3 shifts
300 kg/hr 2400 4800 7200 2160  tons / year
600 kg/hr 4800 9600 14400 4320  tons / year
1200 kg/hr 9600 19200 28800 8640  tons / year
2400 kg/hr 19200 38400 57600 17280  tons / year
plant size 300

Production kg. 8 hour shift

  • 1 shift: 2400 kg/hr
  • 2 shifts: 4800 kg/hr
  • 3 shifts: 7200 kg/hr

Yearly production

  • 2160 tons/year
plant size 600

Production kg. 8 hour shift

  • 1 shift: 4800kg/hr
  • 2 shifts: 9600 kg/hr
  • 3 shifts: 14400 kg/hr

Yearly production

  • 4320 tons/year
plant size 300

Production kg. 8 hour shift

  • 1 shift: 9600 kg/hr
  • 2 shifts: 19200 kg/hr
  • 3 shifts: 28800 kg/hr

Yearly production

  • 8640 tons/year
plant size 300

Production kg. 8 hour shift

  • 1 shift: 19200 kg/hr
  • 2 shifts: 38400 kg/hr
  • 3 shifts: 57600 kg/hr

Yearly production

  • 17280 tons/year

Space Requirement for an Airco DIET plant

Our DIET plants are custom designed and can be designed to fit existing buildings. We have built over 100 DIET plants worldwide meeting all international and local standards and regulation. Always at the highest quality on time and on budget!

plant size 300 kg/hr
Ground Floor 450 m2
1 & 2 Level 60 m2
1st Floor-elevation  5.3 m
2nd.Floor-elevation 8.5 m
Overall free height 11 m
Single load 2nd.. Floor 7 tons
plant size 600 kg/hr
Ground Floor 800  m2
1 & 2 Level 100 m2
1st Floor-elevation  7.5 m
2nd.Floor-elevation 11 m
Overall free height 14.5 m
Single load 2nd.. Floor 15 tons

 

plant size 1200 kg/hr
Ground Floor 1000  m2
1 & 2 Level 100 m2
1st Floor-elevation  8.5 m
2nd.Floor-elevation 12.75 m
Overall free height 16.25 m
Single load 2nd.. Floor 15 tons
plant size 2400 kg/hr
Ground Floor 1,350  m2
1 & 2 Level 150 m2
1st Floor-elevation  10 m
2nd.Floor-elevation 14.25 m
Overall free height 18.75 m
Single load 2nd.. Floor 30 tons

 

3-D design for a 2400 kg/hr DIET plant

3-D design for a 300 kg/hr DIET plant