360° first class maintenance program

No-one is better qualified to provide maintenance than Airco DIET
who invented, engeneered, designed and built your DIET Plant

SERVICE BROCHURE

SERVICE & MAINTENANCE WORK VISITS ON SITE EVERY 6 MONTHS

A typical service contract consists of service visits every 6 months. Our senior engineer reviews the plant and with expert knowledge, he identifies areas that need optimization, maintenance or spare parts. He issues and keeps a maintenance log for the records. The objective is to safeguard continuous trouble-free operation, cost-effectivity without compromising on peak performance.

MAINTENANCE LOG
The maintenance log identifies work performed, parts used and lists recommended, upcoming works and parts needed. A maintenance schedule is developed to minimize downtime and forecast any upcoming costs. For budget purposes, a separate major equipment overhaul schedule is developed/established together with the customer. The log also includes any safety or code required documentation for work performance as well as updated P&ID diagrams reflecting the latest implemented design. The customer will receive an up-to-date soft copy of the log which is also kept in our engineering department.
SPARE PART OPTIMIZATION
Airco will identify and make sure that the correct spare parts are supplied. At the same time, we will minimize your spare part stock and supply only the parts needed shortly before the service visits – hereby optimizing cash flow and minimizing the cost of spare parts storage.
EQUIPMENT PERFORMANCE RECORD

Airco DIET will monitor equipment performance and optimize running conditions with each visit. We will suggest program changes or other process or equipment enhancements that can improve the DIET product, the yield through the plant, minimize utility consumption and prolong lifetime.

ALWAYS STRIVING TO BE BETTER

Constantly, we develop and enhance our DIET Plants to be better, safer and more profitable. We strive to minimize utility consumption while optimizing equipment lifetime and are constantly enhancing yield through the process. Airco DIET plants are designed to meet all new international rules and regulation for safety and the environment. Currently, you will benefit from these continuous improvements as we vigorously work together with all our customers.

THE QUANTITY OF 300 KG/HR DIET PLANTS SOLD IN JUST A FEW YEARS FROM THE INTRODUCTION HAS PROVEN THE SUCCESS FOR THIS SMALLER PLANT SIZE

These multiple new DIET plants built by Airco DIET over the last few years have provided a venue to create improvements on a scale not seen before for the DIET process. The DIET process has been greatly enhanced to be even more efficient while meeting today’s requirements of much wider DIET product ranges. Equipment has as well been redeveloped to be more energy efficient and reliable. And all DIET plant sizes benefit from the developing works and feature all the new enhancements.

Standard DIET Plants sizes are: 300 to 2400 kg/hr

The selected plant sizes are optimized in regards to costs but we are able to engineer and design any DIET plant size our customers may request. Below are production capacities for each standard size:

At 12% moisture Production kg 8 hour shift Yearly production
Plant size

1 shift           2 shifts           3 shifts

300 days with 3 shifts

300                                      kg/hr

2400             4800               7200

2100             tons/year

600                                      kg/hr

4800             9600               1400

4320             tons/year

1200                                     kg/hr

9600             1920               28800

8640             tons/year

2400                                     kg/hr

19200           38400             57600

17280           tons/year

Production kg. 8 hour shift

    • 1 shift: 2400 kg/hr
    • 2 shifts: 4800 kg/hr
    • 3 shifts: 7200 kg/hr

 

Yearly production

    • 2160 tons/year

Production kg. 8 hour shift

    • 1 shift: 4800kg/hr
    • 2 shifts: 9600 kg/hr
    • 3 shifts: 14400 kg/hr

 

Yearly production

    • 4320 tons/year

Production kg. 8 hour shift

    • 1 shift: 9600 kg/hr
    • 2 shifts: 19200 kg/hr
    • 3 shifts: 28800 kg/hr

 

Yearly production

    • 8640 tons/year

Production kg. 8 hour shift

    • 1 shift: 19200 kg/hr
    • 2 shifts: 38400 kg/hr
    • 3 shifts: 57600 kg/hr

 

Yearly production

    • 17280 tons/year

SPACE REQUIREMENT FOR AN AIRCO DIET PLANT

Our DIET plants are custom designed and can be designed to fit existing buildings. We have built over 100 DIET plants worldwide meeting all international and local standards and regulation. Always at the highest quality on time and on budget!

Ground floor450m2
1 & 2 Level60m2
1st floor-elevation 5.3m
2nd floor-elevation8.5m
Overall free height11m
Single load 2nd floor7tons

Ground floor800 m2
1 & 2 Level100m2
1st floor-elevation 7.5m
2nd floor-elevation11m
Overall free height14.5m
Single load 2nd floor15tons

Ground floor1000 m2
1 & 2 Level100m2
1st floor-elevation 8.5m
2nd floor-elevation12.75m
Overall free height16.25m
Single load 2nd floor15tons

Ground floor1,350 m2
1 & 2 Level150m2
1st floor-elevation 10m
2nd floor-elevation14.25m
Overall free height18.75m
Single load 2nd floor30tons

3-D DESIGN FOR A 2400 KG/HR DIET PLANT

3-D DESIGN FOR A 300 KG/HR DIET PLANT